Why Using Drum Flaker Is Very Good For Industrial Applications

 

The drum flaker is a machine that helps transform a molten product into a solid form by applying cold water or ice at a solidification temperature. The crystallisation technique takes place.

The end product is the flake or needle-like solid product that goes further for packaging.

In this machine, a thin layer of molten chemical is placed on the outside surface of a rotating drum, and it is solidified by spraying cold water from inside the drum. An adjustable scraper repeatedly removes the solid paste from the drum in a flake form.

The purpose of a drum flaker and a dryer is quite the same. However, the inner surface of the drum dryer is heated with steam instead of cold water.

It further heats up the drum and removes excess moisture from the molten chemical, which, after scraping, results in a dried powdery form. Get compact and versatile flaker or dryer from the leading drum flaker manufacturer.

 

The Construction Details of This Drum Flaker

 

There are various components present inside the drum flaker machine. The units include-

 

Drum

The drum is made up of the best material. It can be mild or stainless steel with or without the hard chrome plating. The surface of the drum is machined and grounded. The drums rotate on an anti-friction self-aligning ball that converts the liquid to flakes.

 

Scrapper

The scraper knife scrapes off the flakes from the surface of the drum. It is designed to ensure a uniform pressure against the drum over the full length. The adjustment screw controls the pressure of the knife. 

 

Hood

The flaker has an enclosed hood with vapour outlets on top.

 

The Advantages of Using the Drum Flaker

 

  • High Heat Efficiency – The drum flakers are efficient in their approach. The heat efficiency is more than 90% inside these machines.

 

  • Has Short Drying Time– drying takes only 10-15 seconds. This dryer is used to dry any heat-sensitive material.

 

  • Provide Uniform Drying—the heat transfer is uniform throughout the drum surface, so the wet material is spread uniformly.

 

  • Long life Span- The rotary drum is electro-polished to increase smoothness and hardness.

 

  • Compact Size- The drying chamber is very compact and needs less space.

 

The drum flaker is used in various applications like extracting fatty acids, caustic acids, organic resins, caustic soda, sodium sulphide, phenolic resin, nickel catalyst, etc.

 At Gem Drytech Systems LLP, you will get a drum flaker to convert liquid to solid flakes. Contact us to learn more.

Industrial Food Dryer – How Does it Benefit the Food Processing Industry?

Food preservation is an age-old process. Open sun drying has always been the most traditionally proven and effective method of preserving food products. However, with the introduction of machines and technology, things have become easier and faster for the companies operating in the food processing industry.

The purpose of an industrial drying machine is to extract excess moisture from food items and preserve them effectively without compromising the quality and shelf life of the food product.

Industrial dryer manufacturers design machines that help preserve food items effectively.

 

Industrial food dryer – how does it work?

Generally, kind, industrial drying machines comprise a separate drying compartment where the food is placed for drying purposes. With the help of heat and temperature changes, the excess moisture is extracted from the food products.

Generally, the machine’s heat source is biofuel, natural gas or steam. The industrial dryer works differently, where the hot air is released into the chamber, and the food items inside the chamber are dried up.

 

What are the types of industrial food dryers?

 

Spray dryer

Spray dryers are used mainly in the pharmaceutical industry. This is used to remove liquid content from food items. There are different parts of this dryer. It consists of a feeder, drying chamber, hot air chamber and dried particle collector. This can effectively preserve the liquid’s flavour and fragrance even after it has been dried.

 

Drum dryer

There’s a rotating drum in this type of dryer, and the food is placed inside the same. Hot air evaporates the moisture present in the food. The best part about using this dryer is that it doesn’t affect the item’s texture. Moreover, these machines are durable and can dry up bulk amounts of food, fruits and vegetables in a single go. Moreover, the drum dryer is also available in different sizes, which makes it a feasible choice for food processing companies.

 

Tray dryer

As the name goes, a tray dryer includes several trays where the food products are placed. They are generally used for drying grains, vegetables or nuts. The trays are arranged in racks and are pushed inside to dry up the food.

For effective and affordable drying equipment, contact Gem Drytech Systems LLP. We ar

e an industrial food and chemicals drying equipment manufacturer. For more details, check our website.

Why Manufacturers Need To Use Drum Dryer for Food Drying Before Packaging

In the food processing unit, producing safe, good quality and economical products is always the top priority. You and your customers depend upon the processing equipment to get good results when needed.

Depending upon the type of raw materials, budget, and factors, you need to choose the right appliance for turning wet ingredients into flakes and powders. The flaked and powder form is now used in potato chips, nutritional supplements, and many other applications.

If you have a food processing unit, you can opt for the drum dryer from a reputed manufacturer. Check out the drum dryer manufacturer around you, know the price of these tools, check the specifications and then place orders.

 

Where You Can Find Out the Best Drum Dryer for Food Materials Drying

If your business generally deals with manufacturing food products with little or no moisture content, then you may need to use a drum dryer to get the work done seamlessly. The equipment will ensure high speed and effective drying of products like clay, filter cakes, fertilisers, floatation concentrate, and lots more. To pick the right product, you must choose a great manufacturer with the best food-drying tool.

Finding the best drying tool manufacturer can be easy when searching for them online. Be sure to find the well-reputed leading brands that are trusted globally. It is also good to know where they are based. Even if they are located abroad, be sure that they have experience offering rotary dryers to the area where you are situated.

The drum dryer manufacturers design and produce good quality machinery that effectively dries out materials with good moisture content. The products must have high thermal efficiency and be easy to operate. Some dryers are too versatile and are used for calcination apart from food drying.

 

Applications of Drum Dryer for Manufacturing

Typical applications include materials that need very low-temperature drying or heat-sensitive materials that can be dried in these units. The solutions that contain solvents are also dried with total recovery of solvent. Materials used to dry in drum dryers include acid violet, homogenised milk, fruit concentrate, sodium sulphate, baby food, sulphur black, yeast, magnesium carbonate and many more.

At Gem Drytech Systems LLP, you can get different drum dryers for food manufacturing units. Be sure to consult with us first and place your requirements.

Important Food Drying Equipment Features and Their Commercial Impact

Industrial drying equipment

The food dryer is an indispensable machine for daily needs related to drying. This factor extends the shelf life of fruits and vegetables. It helps to prevent them. It is important in the food supply chain and improves food security. The product is dried through contact with the hot air in the adiabatic drying. The process used in this drying is similar to solar drying, which involves transferring the external medium through the heat to dry it. Industrial drying equipment manufacturers have accelerated the development of commercial drying machines as an alternative drying technology.

 

Various kinds of food drying equipment include

 

  • Sun-Dried Foods
  •  

Fruits and vegetables naturally expose and dry their products in the sun. Although it is a cheap process, the quality could be better.

 

  • Drying Trays
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To provide uniform heat to the products, the vegetables are typically dried on shallow mesh or perforated trays with heat blown through the ducts. This part is appropriate for small-scale use, particularly as a home-use vegetable dryer machine.

 

  • Drum Desiccation
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The food is evenly dried, and the dried material is scraped off after it is dried under the module of a rotating, heated drum.

 

  • Hydraulic Bed Drying Equipment
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Hot air is forced upwards in an alternative method called fluidized bed drying. Subsequently, convection distributes the heat beneath the food, assisting in its drying process.

 

  • Air Drying
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Using a burst of hot air inside the chamber helps to evaporate the water from damaged products and turn the solid portion into powder.

 

  • Drying by Vacuum
  •  

This Hoover drying method, which has a variety of commercial applications, increases the drying rate by removing moisture by lowering pressure below the vapour pressure.

 

Important Characteristics of the Commercial Vegetable Drying Equipment and Its Business Consequences:

 

  • Eliminate moisture to prevent the growth of bacteria, yeast, and mould.
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  • Precise Management of Humidity and Temperature
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  • Maintain Optimal Whole Nutrition Foods Add Flavour, And Minimise The Chance Of Losing Nutrient Content
  •  
  • Add the latent and sensible heat with low energy consumption
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  • Obtains the Minimum Space
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  • Maximum Drying Efficiency Decrease Enzymatic Activity Minimise Packaging Needs
  •  
  • Less energy is used
  •  
  • Keeps the environment safe
  •  
  • Conserves a significant amount of time
  •  
  • Reducing running expenses
  •  
  • Makes Little Noise
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  • Decrease the weight of transportation
  •  
  • Provides excellent drying quality
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  • Simple to use, hygienic, and clean
  •  

Using this top-notch industrial drying equipment manufacturer is advised since they offer integrated drying processes along with new green energy. Having food drying machines that are inventive and have practical applications can aid in problem-solving and error prevention. You can get a correct price quote for these vegetable drying machines from reputable manufacturers like Gem Drytech Systems LLP. We are available in a wide range of high-quality vegetable dryers. So, get ready and grab hold of our amazing vegetable dryers created with creativity and extensive research.

Where to Find the Best Rotary Dryer Manufacturers?

If your business deals mostly with manufacturing products with little to no moisture content, chances are, you will need a dependable rotary dryer to get the job done conveniently and cost-effectively. The equipment will ensure speedy and effective drying of products like minerals, fertilizers, clay, filter cakes, floatation concentrates, coal, and beet pulp. To find the right product, you need to find a credible manufacturer. Food manufacturing companies may also need to find leading rotary dryer manufacturers to provide them with state-of-the-art equipment designed specifically for cereals, coffee beans, tea leaves, and food grains. Continue reading “Where to Find the Best Rotary Dryer Manufacturers?”

Industrial Tunnel Ovens – Functions and Parameters

Mass production of baked goods will be easier when you have the right equipment. One of the things you must invest in is the tunnel oven, which can be programmed to use different heating methods and conveyor speeds to produce breads, pies, cookies, biscuits, and other baked food. Industrial tunnel ovens are versatile for producing evenly cooked meats and other food items. You can adjust their baking or cooking times, while ensuring a continuous process, so you can save time and increase productivity. Reputable manufacturers of industrial equipment for bakeries offer an array of cutting-edge tunnel ovens that can speed up your production and lower your production costs. Here’s what you can expect from their products: Continue reading “Industrial Tunnel Ovens – Functions and Parameters”